Remove any internal burrs, after having shortened the LPG hose. Ensure maximum care is taken when connecting wiring. The wire loom is not model specific, therefore is it may be necessary to adjust the length of the wires. The text on the cable explains the function of the wire. The cables in the loom are provided with numbers and text. Always fix the computer in the coolest place in the engine compartment. The watertight ECM housing is made from aluminium this material is chosen for its excellent heat dissipation qualities, necessary for cool the injector drivers. Solder and insulate all electrical connections. The power supply cable and the ground cable of the VSI system are always to be connected at the battery. When installing the cable harness, ensure that it does not run near any of the ignition components.
Never disconnect the VSI computer connector, unless you have removed the 7,5 A fuse. In the unlikely event the VSI computer fails, it will automatically switch over to petrol. The VSI computer has to be activated by means of the diagnosis software (refer to the last page). GENERAL INSTRUCTIONS Do not place the 7,5 A into the fuse holder before having completed the installation of the VSI system. Exhaust-emission tester - Gas leak detection device. MOUNTING INSTRUCTION ENGINE CONVERSION SET MAKE OF AUTOMOBILE: TYPE: OMEGA PISTON DISPLACEMENT: 2200 CC NUMBER OF VALVES: 16 V ENGINE NUMBER: Y22XE TRANSMISSION TYPE ( MT / AT ) MT TYPE VSI INJECTOR ( NUMBER + COLOR ) 180/30023/L ORANGE VERSION ( LPG / CNG ) LPG INJECTION SYSTEM: SIMTEC 71 MPI MODEL YEAR: SYSTEM APROVAL NUMBER ( R115 ) LOCATION SYSTEM STICKER ENGINE SET NUMBER 357/ NUMBER : 076/ DATE : VERSION NR : 1Ģ PAGE 2 076/ TABLE OF CONTENTS GENERAL INSTRUCTIONS.3 INTRODUCTION.4 BASE VSI LAYOUT.5 MOUNTING AND CONNECTION POINTS.6 MOUNTING THE EVAPORATOR.7 MOUNTING THE INLET MANIFOLD COUPLINGS.8 MOUNTING THE INJECTOR RAIL.9 MOUNTING THE FILTER UNIT.10 TUBES.11 BASE ELECTRICAL DIAGRAM.12 MOUNTING THE COMPUTER.13 MOUNTING THE FUEL SELECTION SWITCH.14 ELECTRICAL CONNECTIONS ON THE LPG RESERVOIR.15 ELECTRICAL CONNECTIONS.16/17/18 TROUBLE CODE CHART.19 MAINTENANCE INSTRUCTIONS.20 CHECKLIST AFTER INSTALLATION.21ģ PAGE 3 076/ Tools needed for installing the vsi system : - PC or laptop - Serial interface cable - Diagnose software - EOBD diagnosis equipment - Multimeter / Scope - Soldering iron - Tube-flaring tool - Drill - Threading device - Workshop tools.
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